Ultrasonic Welding Sheet Metal

Telsonic takes an innovative path to new solutions in ultrasonic metal welding.

Ultrasonic welding sheet metal. A comparison of both systems design and operation. Ultrasonic energy can weld through contaminates to create a clean seal while providing increased quality and control. In ultrasonic metal welding dissimilar materials are joined together without the use of applied heat or electric current passing through components. Ultrasonic energy has been used to join metal materials for decades.

And the importance of matching system and load. The technique ultrasonic welding used high frequency sound waves and pressure to bond metals together and required less energy than conventional welding. This technical data sheet contains in depth explanations of the two systems used for ultrasonic metal welding sonobond s patented wedge reed system and our competitors lateral drive system. Our high powered systems and unique torsional welding soniqtwist expand the metal welding spectrum facilitating the joining of a wide range of materials sizes and geometries previously outside the capability of ultrasonic metal welding.

While the process does have its disadvantages joint configurations thickness limitations and difficulty welding high strength materials to name a few ultrasonic metal welding has a bright future with the rising. Ultrasonic welding of metal is used for thin sheet films or wires. Parts to be joined should preferably be fairly small. Their capabilities amplitude and force differences.

Aluminum is a difficult metal to weld using traditional techniques because of its high thermal conductivity. Ultrasonic welding is generally utilized in the aerospace industry when joining thin sheet gauge metals and other lightweight materials. At least one of them the one that will be made to vibrate should not be more than a few millimetres in size. Ultrasonic metal welding developed during the 1950s through the 1990s as the electronics used in the equipment became more sophisticated and computers could control the process.

Ultrasonic metal welding around since the 1950s has proven itself useful in a variety of industries where joining applications involve thermally conductive materials. Ultrasonic welding of non ferrous metals such as copper and aluminium has been a tried and tested process in the industry for years.